What are the latest figures on the fault detection and classification market’s size and projected CAGR?
The fault detection and classification market size has grown strongly in recent years. It will grow from $4.91 billion in 2024 to $5.37 billion in 2025 at a compound annual growth rate (CAGR) of 9.3%. The growth in the historic period can be attributed to adoption of industrial automation, emphasis on quality control and assurance, increased focus on operational efficiency, growth of predictive maintenance strategies, technological advancements in sensor technology.
The fault detection and classification market size is expected to see strong growth in the next few years. It will grow to $7.56 billion in 2029 at a compound annual growth rate (CAGR) of 9.0%. The growth in the forecast period can be attributed to expansion of edge computing capabilities, continued growth of predictive maintenance adoption, increasing demand for cloud based solutions, focus on cybersecurity in industrial environments, industry specific customization and solutions. Major trends in the forecast period include shift towards industry 4.0 and smart manufacturing, predictive analytics for maintenance optimization, explainable AI in FDC systems, and integration of blockchain for data security and transparency.
Get Your Free Sample of The Global Fault Detection And Classification Market Report:
Fault Detection And Classification Market Report 2025
How have varous drivers impacted the growth of the fault detection and classification market?
The rising demand for automation is expected to propel the growth of the fault detection and classification market going forward. Automation refers to the use of technology, machinery, or systems to perform tasks or processes with minimal human intervention. The demand for automation is increasing due to its ability to enhance efficiency, reduce costs, improve productivity, and meet evolving market demands more effectively. Automation improves fault detection and classification by offering real-time monitoring and predictive insights, enhancing operational efficiency, reliability, and safety across industries. For instance, in October 2023, according to the International Federation of Robotics, a Germany-based professional non-profit organization, in 2022, the total sales of service robots for professional use reached 158,000 units, reflecting a 48% increase. The shortage of staff has become a significant factor prompting companies to pursue automation. Therefore, the rising demand for automation is driving the growth of the fault detection and classification market.
What are the primary segments of the fault detection and classification market?
The fault detection and classification market covered in this report is segmented –
1) By Offering: Software, Hardware, Services
2) By Fault Type: Dimensional Fault, Process Variability, Surface Defects, Contamination Faults, Other Fault Types
3) By Technology: Sensor Data Analysis, Statistical Methods, Machine Learning Algorithm, Other Technologies
4) By Application: Manufacturing, Packaging
5) By End Use: Automotive, Electronic And Semiconductor, Metals And machinery, Food And packaging, Pharmaceuticals
Subsegments:
1) By Software: Fault Detection Software, Fault Classification Software, Predictive Maintenance Software, Real-Time Monitoring Software, Diagnostic Software
2) By Hardware: Sensors (Temperature Sensors, Pressure Sensors, Vibration Sensors), Data Acquisition Systems, Controllers And Actuators, Embedded Systems, Communication Infrastructure (Wireless Modules)
3) By Services: Consulting Services, Integration And Implementation Services, Maintenance And Support Services, Managed Services, Training And Support Services
Order your report now for swift delivery
Fault Detection And Classification Market Report 2025
Which firms are leading the fault detection and classification market?
Major companies operating in the fault detection and classification market are Microsoft Corporation, Amazon Web Services Inc., Siemens AG, Applied Materials Inc., Tokyo Electron Limited, Doosan Corporation, KLA Corporation, Hyundai Heavy Industries, OMRON Corporation, Keyence Corporation, Teledyne Technologies, Edwards Limited, Synopsys Inc., Advantest Corporation, LS Electric Co. Ltd., Cognex Corporation, Datalogic S.P.A, INFICON Holding AG, DWFritz Automation LLC, MobiDev, elunic AG, eInnoSys Technologies Inc., Chooch Intelligence Technologies, Kili Technology
How will industry trends affect the trajectory of the fault detection and classification market?
Major companies operating in the fault detection and classification market are focused on integrating advanced technologies, such as the integration of AI technologies into FDC Solutions, to enhance accuracy and optimize operational efficiency. AI-based fault detection is a system that uses artificial intelligence (AI) algorithms and techniques to automatically identify and diagnose faults or anomalies in systems, equipment, or processes. For instance, in August 2023, Lucy Electric UK Ltd., a UK-based electrical and electronic manufacturing company, introduced SYNAPS, a revolutionary AI technology to revolutionize fault detection and asset management for underground cables. This integrated solution merges cutting-edge grid monitoring with AI and machine learning to minimize faults on the LV network. This pioneering technology has the capacity to improve fault management, facilitate proactive maintenance, diminish customer outages, and yield significant cost reductions for network operators.
Which geographic trends are shaping the fault detection and classification market, and which region has the highest market share?
North America was the largest region in the fault detection and classification market in 2024. Asia-Pacific is expected to be the fastest-growing region in the forecast period. The regions covered in the fault detection and classification market report are Asia-Pacific, Western Europe, Eastern Europe, North America, South America, Middle East, Africa.
What Does The Fault Detection And Classification Market Report 2025 Offer?
The fault detection and classification market research report from The Business Research Company offers global market size, growth rate, regional shares, competitor analysis, detailed segments, trends, and opportunities.
Fault detection and classification (FDC) refers to a process used in manufacturing and engineering to identify and categorize abnormalities or faults in systems, processes, or equipment. The goal of FDC is to detect deviations from normal operating conditions, diagnose the root causes of faults, and classify them based on their characteristics or attributes.
Purchase the exclusive report now to unlock valuable market insights:
Fault Detection And Classification Market Report 2025
About The Business Research Company
With over 15000+ reports from 27 industries covering 60+ geographies, The Business Research Company has built a reputation for offering comprehensive, data-rich research and insights. Armed with 1,500,000 datasets, the optimistic contribution of in-depth secondary research, and unique insights from industry leaders, you can get the information you need to stay ahead.
Our flagship product, the Global Market Model, is a premier market intelligence platform delivering comprehensive and updated forecasts to support informed decision-making.
Contact Us:
The Business Research Company
Europe: +44 207 1930 708
Asia: +91 88972 63534
Americas: +1 315 623 0293
Email: [email protected]
Follow Us On:
LinkedIn: The Business Research Company | LinkedIn
Twitter: The Business Research Company (@tbrc_info) on X
Facebook: The Business Research Company | London
YouTube: The Business Research Company
Blog: How Will the Combine Harvester Market Grow? Key Trends and Opportunities for 2025 and Beyond – Latest Global Market Insights
Healthcare Blog: Latest Healthcare Research Reports – By The Business Research Company
Global Market Model: Global Market Intelligence Database
