Hot fill packaging is a process where food or beverages are heated to high temperatures (typically 85–95 °C) to sterilize the product and then filled into pre-sterilized containers while still hot. This method is used to extend the shelf life of the product without the need for preservatives.
Sizing and Forecast
The hot fill packaging market size has grown strongly in recent years. It will grow from $57.84 billion in 2023 to $60.80 billion in 2024 at a compound annual growth rate (CAGR) of 5.1%. The growth in the historic period can be attributed to microbial safety, shelf life extension, consumer demand for convenience, growing food industry and food safety laws, and economic efficiency.
The hot fill packaging market size is expected to see strong growth in the next few years. It will grow to $74.63 billion in 2028 at a compound annual growth rate (CAGR) of 5.3%. The growth in the forecast period can be attributed to consumer demand for convenience, health and wellness trends, technological advancements, regulatory standards, regulatory sustainability concerns, sustainability concerns, and market expansion. Major trends in the forecast period include sustainable materials, lightweight packaging, enhanced barrier properties, smart packaging, aseptic hot fill, and custom packaging solutions.
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Segmentation & Regional Insights
The hot fill packaging market covered in this report is segmented –
1) By Product Type: Hot Fill Packaging Containers, Hot Fill Packaging Bottles And Jugs, Hot Fill Packaging Jars
2) By Material Type: Polyethylene Terephthalate (PET), Glass, Polypropylene, Others Material Types
3) By Machine Type: Manual, Automatic
4) By Packaging: Tertiary, Secondary, Primary
5) By End-User: Sauces And Spreads, Fruit Juices, Vegetable Juices, Jams, Mayonnaise, Flavored Water, Ready To Drink Beverages, Soups, Dairy, Other End-Users
North America was the largest region in the hot fill packaging market in 2023. The regions covered in the hot fill packaging market report are Asia-Pacific, Western Europe, Eastern Europe, North America, South America, Middle East, Africa.
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Major Driver Impacting Market Growth
Increasing consumption of beverages is expected to propel the growth of the hot fill packaging market going forward. The consumption of beverages is rising due to the increasing global population, urbanization, and the growing demand for convenience and variety in diets. Hot-fill packaging in beverages extends shelf life by sterilizing both the product and container at high temperatures, ensuring safety and preserving quality without the need for preservatives. For instance, in March 2022, according to the Australian Bureau of Statistics, an Australia-based government statistical agency, in the 2020–21 period, supermarkets, grocery stores, convenience stores, specialty food stores, and fresh food markets in Australia collectively sold 14.7 million metric tons of food and non-alcoholic beverages. This marked a 1.4% increase (equivalent to 204,100 metric tons) compared to the preceding 12 months (2019–20). Therefore, the increasing consumption of beverages is driving the growth of the hot fill packaging market.
Key Industry Players
Major companies operating in the hot fill packaging market are Amcor plc, Berry Global Inc., DS Smith, Borealis AG, Sonoco Products Company, Silgan Holdings Inc, ALPLA Werke Alwin Lehner GmbH & Co KG, Klöckner Pentaplast, Graham Packaging Company, Pretium Packaging, RESILUX NV, Placon, Gualapack S.p.A, Pipeline Packaging, United States Plastic Corp, MJS Packaging, Kaufman Container, Ya YA Foods Corp., LOG Plastic Products Company Ltd., Imperial Packaging, Constar International LLC
The hot fill packaging market report table of contents includes:
1. Executive Summary
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