At what pace is the powder bed fusion three-dimensional (3d) printing technology market growing, and what is its estimated value?
The powder bed fusion three-dimensional (3D) printing technology market size has grown rapidly in recent years. It will grow from $2.57 billion in 2024 to $3.07 billion in 2025 at a compound annual growth rate (CAGR) of 19.4%. The growth in the historic period can be attributed to increasing preference for additive manufacturing (AM), growing demand for customized and innovative solutions, an increasing number of vendors, growing demand from the medical sector, and rising adoption of PBF technology.
The powder bed fusion three-dimensional (3D) printing technology market size is expected to see rapid growth in the next few years. It will grow to $6.16 billion in 2029 at a compound annual growth rate (CAGR) of 19.1%. The growth in the forecast period can be attributed to growing investments in aerospace and defense, growing availability of PBF machines, increasing demand for complex geometries, surging demand for tailored medical devices, and increasing applications in aerospace and automobile industries. Major trends in the forecast period include the development of speed and precision in metal PBF printing, the integration of multiple lasers, real-time process monitoring, hybrid manufacturing integration, the development of new alloys, and high-performance polymers.
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What are the top drivers to the rising demand in the powder bed fusion three-dimensional (3d) printing technology market?
The growing aerospace and defense industry is expected to propel the growth of the powder bed fusion (PBF) 3D printing technology market going forward. Aerospace and defense refers to the industries involved in developing, producing, and maintaining aircraft, spacecraft, and military systems, including technologies for national security, space exploration, and aviation. The growing aerospace and defense industry is driven by rising defense budgets, advancements in fuel-efficient technologies, and the need for next-generation military and commercial aircraft. Powder bed fusion (PBF) 3D printing technology is widely used in the aerospace and defense industry for manufacturing lightweight, high-strength, and complex components that traditional methods struggle to produce. This technology enhances aerospace and defense manufacturing efficiency, performance, and sustainability. For instance, in September 2024, according to the Aerospace Industries Association (AIA), a US-based aerospace and defense company, the U.S. aerospace and defense industry achieved a remarkable milestone, surpassing $955 billion in sales in 2023, a 7.1% growth compared to 2022. Therefore, the growing aerospace and defense industry is driving the growth of the powder bed fusion (PBF) 3D printing technology market.
How is the powder bed fusion three-dimensional (3d) printing technology market segmented?
The powder bed fusion three-dimensional (3D) printing technology market covered in this report is segmented –
1) By Component: Hardware, Software, Services, Material
2) By Technology: Multi Jet Fusion, Selective Laser Sintering, Direct Metal Laser Sintering Or Selective Laser Melting, Electron Beam Melting
3) By End-User: Healthcare, Automotive, Aerospace And Defense, Other End-Users
Subsegments:
1) By Hardware: 3D Printers, Scanners, Laser Systems
2) By Software: CAD Software, Slicing Software, Simulation Software
3) By Services: 3D Printing Services, Post-Processing Services, Design And Prototyping Services
4) By Material: Metal Powders, Plastic Powders, Ceramic Powders, Other Specialized Powders
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Who are the top competitors in the powder bed fusion three-dimensional (3d) printing technology market?
Major companies operating in the powder bed fusion three-dimensional (3D) printing technology market are HP Inc., Dyndrite Corporation, TRUMPF GmbH + Co. KG, Renishaw plc, Stratasys Ltd., 3D Systems Inc., Protolabs Inc., Indo-MIM Pvt. Ltd., Xometry Inc., Formlabs Inc., Materialise, Velo3D Inc., ExOne Company, Shining 3D Technology Co. Ltd., Concurrent Technologies Corporation, Farsoon Technologies, Eplus3D Tech GmbH, ONA Electroerosión S.A., EOS GmbH, Aconity 3D GmbH, SamyLabs
What significant trends should we anticipate in the powder bed fusion three-dimensional (3d) printing technology market over the forecast period?
Major companies operating in the powder bed fusion (PBF) 3D printing technology market are focusing on developing advanced products, such as selective laser sintering (SLS) printers, to meet the growing demand for high-performance 3D-printed components. A selective laser sintering (SLS) printer is a 3D printer that uses a high-powered laser to fuse powdered materials layer by layer. The laser precisely heats specific areas based on a digital design, bonding the powder to form solid structures. For instance, in November 2024, EOS GmbH, a Germany-based provider of 3D printing solutions, launched the P3 NEXT 3D printer. This new printer promises up to 50% increased productivity and a 30% reduction in total cost of ownership compared to its predecessor, the EOS P 396. With a compact design and enhanced features such as improved scanning algorithms and material efficiency, the P3 NEXT supports various industries, including medical and aerospace, by enabling large-scale production runs while maintaining high quality and sustainability standards. EOS emphasizes that growth in additive manufacturing will stem from innovative production applications like those facilitated by the P3 NEXT.
Which regional trends are influencing the powder bed fusion three-dimensional (3d) printing technology market, and which area dominates the industry?
North America was the largest region in the powder bed fusion three-dimensional (3D) printing technology market in 2024. Asia-Pacific is expected to be the fastest-growing region in the forecast period. The regions covered in the powder bed fusion three-dimensional (3D) printing technology market report are Asia-Pacific, Western Europe, Eastern Europe, North America, South America, Middle East, Africa.
What Does The Powder Bed Fusion Three-Dimensional (3D) Printing Technology Market Report 2025 Offer?
The powder bed fusion three-dimensional (3d) printing technology market research report from The Business Research Company offers global market size, growth rate, regional shares, competitor analysis, detailed segments, trends, and opportunities.
Powder bed fusion (PBF) 3D printing technology is an additive manufacturing process that uses a heat source, such as a laser or electron beam, to fuse powdered material layer by layer selectively. It is widely used for producing high-precision, complex metal and polymer parts. PBF enables the creation of lightweight, durable components with intricate geometries that traditional manufacturing methods cannot achieve.
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